Litz Wire Coil

Strict Control of Product Turn Count Precision

When manufacturing Huaying Litz Wire Coils, turn count precision is crucial. Even a slight error in the number of turns can deviate from the transformer's electromagnetic parameters and easily cause problems during embedded installation. This is especially true when winding coils with many turns, where even a slight inattention can lead to errors. We've long considered this and upgraded our workshop's 7S production standards with intelligent technology. We now utilize fully automatic winding machines. Each machine has a precise counting system that monitors the number of turns in real time during winding, keeping the error within ±1 turn. This is far more reliable than manual winding or conventional machines.

Precise Product Shape Customization

The shape of the transformer coil must perfectly meet customer specifications, otherwise it will affect subsequent processing and assembly. This is especially true for the commonly seen "elliptical coils" and "chamfered rectangular coils" on the market. While they may look similar to a regular rectangle, they require higher dimensional accuracy, making them prone to non-standard production by many manufacturers. We invest significant effort in shape control and have a dedicated molding workshop. Regardless of the customer's desired Huaying Litz Wire Coil shape, we can customize a custom mold based on detailed dimensional drawings. Even with complex shapes, we guarantee dimensional tolerances within 0.05mm, fully meeting subsequent processing requirements.

Core Product Performance Meets Standards

The coil is the "heart" of the transformer. To ensure long-term, safe operation, electrical strength, thermal strength, and mechanical strength are essential. Our Huaying Litz Wire Coil has put considerable effort into these aspects. Regarding electrical strength, the insulation layer utilizes our company's proprietary high-temperature-resistant insulation material. Tested to reliably withstand complex voltages such as lightning surges and switching surges without dielectric breakdown. Regarding thermal strength, the coil can withstand the heat generated by the current even during long-term full-load operation. The insulation layer's service life matches the overall transformer lifespan, protecting it from heat damage in the event of a short circuit.

The specifications in the table are part of the product specifications which can be customized according to customer needs